Medikal Buzdolabı Üretim Hattı

Üretim hattı:

Aşı, kan ve farma OEM'leri için medikal buzdolabı üretim hatları

We manufacture complete production lines for vaccine, blood bank and pharmaceutical refrigerator OEMs — +2°C to −86°C scope, WHO PQS / EN 60601 spec.

In one line

Reference project: India, 2026 — 10 units/day vaccine refrigerator production line delivered for a medical device manufacturer.

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Scope of Supply — What We Do and Do Not Supply

Scope: we supply only the production line equipment (PU foaming systems, vacuum-forming moulds, door moulds, assembly line). Medical compliance certifications (ISO 13485, WHO PQS, CE-MDR, FDA) are obtained by the medical device manufacturer — they are not part of our scope.

İhtiyacınız Olan

26-Station Ground-Rail PU Foaming Line for Refrigerator Doors — Closed-Loop Track Layout
Production Lines

26-Station Ground-Rail PU Foaming Line for Refrigerator Doors — Closed-Loop Track Layout

Closed-loop ground-rail PU foaming line dedicated to refrigerator and cabinet DOOR foaming. 26 fixture stations on a continuous steel track, 20-sec cycle, 3,000–6,000 doors per shift. 2,000 × 900 mm fixture × 200 mm closing height — sized for door panels. Cyclopentane + ATEX Zone 1, steam or oil heating.

Daha Fazla Bilgi
Cyclopentane High-Pressure PU Foaming Machine
PU Foaming Machines

Cyclopentane High-Pressure PU Foaming Machine

Our flagship — purpose-built for refrigerator factories chasing A+++ energy class. Cyclopentane-ready out of the box with full ATEX Zone 1 safety package. Three sizes covering 500 to 8,000 cabinets a day.

Daha Fazla Bilgi
Mold for Upright Kitchen Refrigerator
Refrigerator Mould (Mold) — Vacuum-Forming, Foaming, Door & Liner Moulds

Mold for Upright Kitchen Refrigerator

Refrigerator mould (mold) for upright kitchen refrigerator cabinets — cast aluminium PU foaming mould for commercial 2-door / 4-door / 6-door upright stainless kitchen refrigerators. Up to 1,900 × 900 × 2,000 mm. Designed for energy-efficient deep cavities and long mould life.

Daha Fazla Bilgi
PU Raw Materials System
PU Raw Materials

PU Raw Materials System

We make refrigerator-grade PU systems — polyol blend, MDI, blowing agent, all formulated in our own plant. k-factor down to 0.018, density customizable, tuned to your cabinet and your line.

Daha Fazla Bilgi

Cabinet models you can produce on this line

Every row below is a real cabinet SKU that customers already produce using the moulds in this line — temperature class, capacity, compressor, refrigerant and overall dimensions are field-tested. Use the matrix to match your target cabinet to the right mould configuration.

Mold for Upright Kitchen Refrigerator
Mold for Upright Kitchen
900 – 1215
Cabinet model Variant Temperature (°C) Volume (L) Power (W) Weight (kg) Compressor Refrigerant Size (mm) Source mould
CFD-40D2F-K 2-door freezing -23 to -18 900 740 150 DONPER / WANBAO R290 1210 × 805 × 1950 Mold for Upright →
CFD-60D3F-K 3-door freezing -23 to -18 1395 1033 200 DONPER / WANBAO R290 1820 × 805 × 1950 Mold for Upright →
CFR-40D4F (HB) Air-cooled refrigeration · Engineering Version -2 to 10 925 330 115 DONPER / WANBAO R290 1210 × 805 × 1950 Mold for Upright →
CFR-60D6F (HB) Air-cooled refrigeration · Engineering Version -2 to 10 1430 500 155 DONPER / WANBAO R290 1820 × 805 × 1950 Mold for Upright →
CFS-40N4HF (HB) Dual-temp air-cooled · Engineering 0–10 | ≤-21 782 586 116 DONPER / WANBAO R290 1210 × 805 × 1950 Mold for Upright →
CFS-60N6HF (HB) Dual-temp air-cooled · Engineering 0–10 | ≤-21 1215 1015 156 DONPER / WANBAO R290 1820 × 805 × 1950 Mold for Upright →

Source: UREXCEED catalog §07 OEM/ODM cabinet series, cross-referenced to the mould that produces each SKU. Custom cabinet sizes outside this range supported — send us your cabinet drawing for a 7-day quote.

From inquiry to first commercial unit — the 6-step delivery flow

From inquiry to first medical refrigerator off your line. ~10 months for pharmaceutical refrigerator; ~14 months for ULT freezer. Add 4–6 months for your medical device certification.

Medikal Buzdolabı Üretim Hattı — production line reference
  1. 1

    Inquiry & Medical-Segment Scoping

    Week 1–2

    Share target capacity, medical segment (pharmaceutical / vaccine / blood bank / ULT biobank), target certification (WHO PQS, CE-MDR, FDA 510k, ISO 13485), target markets. 1-page proposal + scope boundary letter in 5 days.

  2. 2

    Detailed Proposal & Traceability Spec

    Week 2–4

    Engineering picks cabinet mould + cascade compressor sourcing list + PU formulation per medical segment. Material traceability + batch tagging stations specced. Scope of supply: equipment (us) vs medical device certification (you) — explicit. Quote with 20-line BOM in 14 days.

  3. 3

    Contract & QMS-Compatible Design Freeze

    Week 4–8

    30% down. Cabinet CAD + cascade compressor mounting + batch tagging integration frozen. ISO 13485 audit evidence pack template signed off.

  4. 4

    Mould + Batch Traceability System Build

    Month 3–8

    Cabinet moulds: 60–90 days. PU machine + batch tagging system: 60 days. Material traceability database + dispensing logs: 30 days. Pre-shipment FAT to medical-grade spec.

  5. 5

    Sea Freight & On-Site Installation

    Month 8–10

    4–6 × 40' containers from Shanghai/Ningbo. On-site installation 3–4 weeks. Cleanroom-grade assembly area setup if you target US/EU regulated market.

  6. 6

    Commissioning, WHO PQS / QMS Pre-Audit & Acceptance

    Month 10–11

    First 30 trial medical refrigerators produced + tested through WHO PQS temperature uniformity protocol + 7-day stress test. Operator training to ISO 13485 QMS. Acceptance signed when 20 consecutive units pass uniformity + traceability spec. 60% payment due here. (Medical device certification continues separately on your side after acceptance.)

Why This Line Works — Backed by the Real Specifications

Equipment supply only — compliance certifications obtained by the medical device brand. Our role: give your line the tightening it needs to pass WHO PQS / ISO 13485 audit.

1

Temperature tolerance ±0.5°C across +2 to -86°C ranges

Modified refrigerator foaming with denser cores (45–55 kg/m³ vs. 35 kg/m³ standard) for ultra-low temperature stability. Cabinet temperature uniformity ±0.5°C measured per WHO PQS E03/IN05.1 protocol — the threshold vaccine refrigerators must meet.

2

Redundant alarm and monitoring system tooling

Cabinet pre-tooled for dual temperature sensors, redundant power switching, audible+visual+SMS alarm modules. Door foaming includes magnetic-seal integrity tooling for opening detection. All compliance hardware mounting points pre-built into cabinet moulds, not added at assembly.

3

ULT freezer tooling pathway -40 to -86°C

For ultra-low-temperature freezers (-40°C blood plasma, -86°C vaccines / lab samples), foaming density jumps to 50–60 kg/m³ and cabinet wall thickness to 80–120 mm. Same line backbone as standard medical refrigerators — only foaming tooling and refrigeration plant change.

4

Compatible with major medical certification pathways

Cabinet design pre-aligned with ISO 13485 (medical device QMS), WHO PQS (vaccine refrigerator pre-qualification), CE-MDR (EU medical device regulation), and FDA premarket. Brand handles certification with their notified body — we provide design documentation and traceability records.

Medical cold-chain engineering

Traceability & Temperature Qualification

Medical compliance + traceability is the differentiator. 4 axes built around your medical device certification.

Temperature segment

Pharmaceutical refrigerator (+2 to +8°C WHO PQS) / blood bank (+4°C ±1°C) / ULT freezer (-40 to -86°C). Dedicated mould platform per segment.

Traceability

Batch tagging built into PU dispensing logs. Cabinet serial tracks back to polyol / iso batch + foam parameters. ISO 13485 audit-ready.

Cooling system

Standard single-stage for +2 to +8°C; cascade dual-stage for ULT. We supply cabinet — verified Embraco / GMCC / Tecumseh cascade sourcing list.

Compliance scope

We supply equipment (CE + ISO 9001). You obtain WHO PQS / CE-MDR / FDA 510k / ISO 13485 on the finished device. Pre-PQS test rig included.

Shared engineering reference

PU foam quality, testing and acceptance

Closed-cell ratio, density uniformity and thermal testing are documented once in our quality center.

View quality standards →

Questions factory owners ask us

What's the typical investment for a medical refrigerator production line?
USD 1.2M–2.4M for a 50–150 units/day line (medical refrigerator volumes are lower than household). Includes foaming moulds USD 240K–380K, vacuum-forming USD 180K–260K, high-pressure PU foaming USD 220K–340K, assembly with redundant testing USD 380K–580K, and ULT-freezer cooling charging if applicable USD 220K–380K extra.
Can your line meet WHO PQS vaccine refrigerator requirements?
The cabinet design pathway is aligned with WHO PQS E03/IN05.1 (vaccine refrigerator), E03/IN05.2 (vaccine freezer), E03/IN05.3 (combined). We supply the equipment; brand obtains PQS pre-qualification (typically 6–12 months testing with WHO-recognized lab). We provide design documentation; PQS application is the brand's responsibility.
Do you handle ISO 13485 / CE-MDR certification?
No — we are equipment supplier, not medical device manufacturer. ISO 13485 (QMS), CE-MDR, and FDA certifications apply to the finished medical refrigerator brand, not to the production line. We provide design files, material traceability, and quality records that support your QMS audit, but you obtain and maintain all medical device certifications.
Can you supply ULT (ultra-low -86°C) freezer tooling?
Yes. ULT freezer tooling is incremental USD 280K–480K over standard medical refrigerator tooling — denser foam (50–60 kg/m³), thicker walls (80–120 mm), cascade refrigeration system tooling, and vacuum-pumped insulation panels for the door. Lead time ULT specifically: 12–15 months due to specialized cooling-system supplier coordination.
What's the typical project timeline for a medical refrigerator line?
Standard medical refrigerator: 8–10 months from contract to first commercial unit. Add 4–6 months for the brand to complete medical device certification (CE-MDR, FDA 510k, or ISO 13485 audit) before commercial sale. Total program time from start to certified product launch: 14–18 months. ULT freezer programs: add 2–4 months.

ROI · Cost Analysis

Investment Range & Payback

Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.

Investment
USD 1.8M – 3.5M
Payback
24–42 months
Annual Throughput
2K–30K units/year

Configuration note: Pharmaceutical refrigerator base: USD 1.8M–2.5M. Add ULT -86°C cascade refrigeration variant: +USD 800K–1M. ISO 13485 batch traceability + WHO PQS test rig included. Add 4–6 months for your medical device certification.

Get Detailed ROI Quote for My Specs →

Service & Support

Warranty & Service

On-site intervention available in every region where we have delivered projects.

On-Site Installation

Our engineers fly to your factory to supervise installation, layout verification, and first-run production.

Commissioning + Tuning

Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.

Operator Training

5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.

3-Year Warranty + Spares

Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.

Global Service Footprint →

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