İçecek Soğutucu Üretim Hattı

Üretim hattı:

Küresel şişeleyicilerin güvendiği içecek soğutucu üretim hatları

We manufacture beverage cooler production lines to bottler spec — single to triple-door, 200 to 1,500 L, up to 8,000 units/day.

In one line

Fast-cycle foaming moulds reduce door production time by up to 30%.

İhtiyacınız Olan

Hardware & Accessories — Bundled with Main Equipment Orders
Hardware & Accessories

Hardware & Accessories — Bundled with Main Equipment Orders

Complementary hardware fabrication service — supplied alongside our main equipment orders (moulds / PU foaming / production line). Custom-fabricated per your drawings: 5 categories — hinges, brackets, rails & ladders, wire shelves & baskets, grid panels. Not a standalone product line. Consolidated into your main shipment.

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Cyclopentane High-Pressure PU Foaming Machine
PU Foaming Machines

Cyclopentane High-Pressure PU Foaming Machine

Our flagship — purpose-built for refrigerator factories chasing A+++ energy class. Cyclopentane-ready out of the box with full ATEX Zone 1 safety package. Three sizes covering 500 to 8,000 cabinets a day.

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Linear Cabinet PU Foaming Line — 6 / 8 / 11 Stations Configurable
Production Lines

Linear Cabinet PU Foaming Line — 6 / 8 / 11 Stations Configurable

Linear in-line PU foaming for refrigerator cabinet body. Scalable from 6-station motor-driven (~800–2,500 cabinets/shift, small-medium factories) to 11-station hydraulic (~4,000–6,000 cabinets/shift, mainstream OEM). Multi-spec mixed-line production. Cabinet size 800–2,000 mm L × 450–2,000 mm W × 450–900 mm H. Water-heated, PID-controlled.

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Mold for Upright Glass-Door Display Cabinet
Refrigerator Mould (Mold) — Vacuum-Forming, Foaming, Door & Liner Moulds

Mold for Upright Glass-Door Display Cabinet

Refrigerator mould (mold) for display cabinets — cast aluminium PU foaming mould for single / double / triple glass-door beverage display cabinets and supermarket display refrigerators. Up to 1,900 × 700 × 1,300 mm, ~30 s/shot.

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PU Raw Materials System
PU Raw Materials

PU Raw Materials System

We make refrigerator-grade PU systems — polyol blend, MDI, blowing agent, all formulated in our own plant. k-factor down to 0.018, density customizable, tuned to your cabinet and your line.

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Cabinet models you can produce on this line

Every row below is a real cabinet SKU that customers already produce using the moulds in this line — temperature class, capacity, compressor, refrigerant and overall dimensions are field-tested. Use the matrix to match your target cabinet to the right mould configuration.

Cabinet model Variant Temperature (°C) Volume (L) Power (W) Weight (kg) Compressor Refrigerant Size (mm) Source mould
LC-620FX Single-door refrigeration -2–8 620 262 75 DONPER / WANBAO R290 620 × 725 × 2065 Mold for Upright →
LC-1260FX Double-door refrigeration -2–8 1113 374 145 DONPER / WANBAO R290 1260 × 725 × 2065 Mold for Upright →
LD-1260FX Double-door freezing ≤-18 1066 911 200 DONPER / WANBAO R290 1260 × 725 × 2065 Mold for Upright →
LC-1860FX Triple-door refrigeration -2–8 1685 583 200 DONPER / WANBAO R290 1860 × 725 × 2065 Mold for Upright →
LD-1860FX Triple-door freezing ≤-18 1670 1395 260 DONPER / WANBAO R290 1860 × 725 × 2065 Mold for Upright →

Source: UREXCEED catalog §07 OEM/ODM cabinet series, cross-referenced to the mould that produces each SKU. Custom cabinet sizes outside this range supported — send us your cabinet drawing for a 7-day quote.

Why This Line Works — Backed by the Real Specifications

Built for high-throughput bottler programs where every door must look identical to the brand standard.

1

Door cosmetic precision matched to bottler brand specs

Vacuum-formed inner doors hold ±0.3 mm tolerance on glass-ledge alignment — critical when Coca-Cola or Carlsberg brand teams audit cooler aesthetics across 50,000+ deployed units.

2

Foaming cycle 90 s for single-door, 180 s for triple-door

High-pressure PU foaming machines (UPM-HP-1500) with optimized injection paths cut door foaming cycle by 25–30% vs. conventional setups, letting a 10,000-unit annual program ship in 6–8 months instead of 9–12.

3

Capacity 500 to 8,000 units/day on the same backbone

Modular line layout starts at 500 units/day for new bottler programs and scales to 8,000 units/day without redesign. Bottlers piloting in one country can replicate the same line in 3 more without re-engineering.

4

Energy-efficiency rating support for EU & EAEU markets

Foaming density 35–45 kg/m³ tuned for EU Energy Label class C+ on standard glass-door coolers — the threshold most major bottlers now require for retail placement.

Beverage program engineering

Bottler-Program Cabinet Configuration

Bottler programs (Coca-Cola, Pepsi, Heineken) are 100% spec-driven. 4 axes calibrated to bottler spec sheets.

Brand spec match

Cabinet RAL color (Coca-Cola Red 484C, Pepsi Blue 287C), door curve radius ±0.3 mm, decal placement jig calibrated to bottler audit.

Door config

Single / double / triple door variants on snap-in divider modular mould. Capex drops from USD 280K → USD 95K per variant.

Tropical / temperate spec

Standard 21°C / tropical 43°C ambient (SASO / DEWA). Tropical-spec uses 60 mm wall foam (vs 45 mm), 4–6 W/m heated door perimeter.

Burst capacity

Steady 3K/day → peak 8K/day for 60-day bottler rollouts. Second high-pressure station add-on (+USD 280K) doubles burst.

Shared engineering reference

PU foam quality, testing and acceptance

Closed-cell ratio, density uniformity and thermal testing are documented once in our quality center.

View quality standards →

Questions factory owners ask us

What's the typical investment for a 3,000 units/day beverage cooler line?
USD 1.6M–2.4M including foaming moulds (USD 280K–420K), high-pressure PU foaming machines (USD 180K–260K), assembly conveyor (USD 350K–550K), refrigeration loading station (USD 200K–300K), and testing equipment (USD 200K–350K). Excludes building and refrigerant charging station. ROI typically 24–36 months at standard bottler-program volumes.
Can you supply lines compliant with Coca-Cola or PepsiCo cooler programs?
Yes. Our reference designs cover the Coca-Cola SLIM-style cooler family and PepsiCo MERCH series cabinet specs. Brand-specific door panel artwork, RFID tags, and energy-class targets are tooled into the moulds during the design phase. We do not handle brand contract negotiation — that is between you and the bottler.
How do you handle door-foaming defects on glass-door coolers?
Two-stage QC: foam density spot-check every 50 doors, then visual + thermal-imaging inspection on every door before glass installation. Defect rate on commissioned lines averages 0.4–0.8% (industry benchmark 1.5–2%). Defective doors are recovered through controlled re-foaming, not scrapped.
What is the lead time from contract to first shipment?
Mould design and fabrication: 60–75 days. PU foaming machines: 45–60 days in parallel. Line integration: 90–120 days. Sea shipping: 30–45 days. Commissioning: 30–45 days. Total: 7–9 months from signed contract to first commercial output, faster than household refrigerator lines because cooler tooling is more standardized.
Do you support tropical-spec coolers for Middle East and Southeast Asia?
Yes. Tropical-spec configurations use thicker insulation (60 mm vs. standard 45 mm), tropicalized condenser sizing, and higher-density foam (40–50 kg/m³). Tested for ambient operation up to 43°C — required by SASO (Saudi Arabia), DEWA (UAE) and equivalent ASEAN energy standards.

Service & Support

Warranty & Service

On-site intervention available in every region where we have delivered projects.

On-Site Installation

Our engineers fly to your factory to supervise installation, layout verification, and first-run production.

Commissioning + Tuning

Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.

Operator Training

5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.

3-Year Warranty + Spares

Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.

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