Soluções para
Fornecemos o stack completo para produção de refrigeradores domésticos e comerciais: moldes de termoformagem, moldes de espumação para gabinete e porta, máquinas PU de alta pressão e linhas turnkey de 500 a 5.000 unidades/dia.
Em uma linha
200+ projetos de referência — use-os como estão ou adaptamos à sua lista de materiais.
Referência de equipamentos: a partir de US$ 800 mil para 500 refrigeradores acabados/dia; US$ 1,9–3,2 milhões para 2.000/dia; até US$ 5 milhões para um projeto altamente automatizado. É orçamento de equipamentos e integração, não preço de terreno e edifício.
Informe país e cidade, estado do local, SKUs e desenhos, volume diário, turnos, automação, normas de destino e equipamentos existentes.
Four pains that almost every refrigerator factory founder brings us in the first call. Here's what we ship to solve each one.
Our cast-aluminium foaming moulds hold ±0.05 mm cavity precision across 1,000,000+ cycles, paired with a refrigerator mold fixture that clamps at ±0.5 mm parallelism. PU metering at ±0.5% shot accuracy on UPM-HP-1500. Wall thickness variance drops from ±2 mm to ±0.3 mm — type-test passes first try.
We supply mould + fixture + PU machine + raw materials as one calibrated system. When foam quality drifts, you call one supplier, not four. We can't blame the chemicals if there's a mould issue, and vice versa. One PO, one project manager, one set of acceptance criteria.
Our high-pressure machine is cyclopentane-ready out of the box: ATEX Zone 1 electrics, LEL gas detection at 4 points, N₂ blanket on the day tank, auto-shutdown at 50% LEL. We supply the full EU ATEX certificate pack with the equipment so your local fire authority approves in 2–4 weeks instead of 3–6 months.
For first-time refrigerator factories, we co-design the cabinet using one of 200+ proven templates in our library — that's a 45-day mould instead of a custom 80-day mould. Our engineers spend 10–15 days on-site for commissioning, run the first 100 cabinets together with your operators, and hand over a foam parameter card that your team can follow without R&D.
Closed-loop ground-rail PU foaming line dedicated to refrigerator and cabinet DOOR foaming. 26 single-cavity fixture stations on a continuous steel track, 20-sec takt, ~1,200 doors per 8-hour shift (~2,450/day on two shifts) at 85% line efficiency. 2,000 × 900 mm fixture × 200 mm closing height — sized for door panels. Cyclopentane + ATEX Zone 1, steam or oil heating.
Saiba mais
Dobradiças, gaxetas, puxadores, LED, evaporadores e condensadores
Saiba mais
100–1.500 g/s, 2–4 componentes, Siemens PLC
Saiba mais
Refrigerator / freezer mould (mold) for chest freezers — cast aluminium ZL105 / LY12 PU foaming mould. Single-temperature single-top, single-temperature double-top, and dual-temperature double-top variants. Up to 1,500 × 700 × 900 mm cabinet, 6–10 min curing.
Saiba mais
Refrigerator mould (mold) for upright kitchen refrigerator cabinets — cast aluminium PU foaming mould for commercial 2-door / 4-door / 6-door upright stainless kitchen refrigerators. Up to 1,900 × 900 × 2,000 mm. Designed for energy-efficient deep cavities and long mould life.
Saiba mais
Poliol + isocianato + agente de sopro, k-factor até 0,018
Saiba maisEvery row below is a real cabinet SKU that customers already produce using the moulds in this line — temperature class, capacity, compressor, refrigerant and overall dimensions are field-tested. Use the matrix to match your target cabinet to the right mould configuration.
| Cabinet model | Variant | Temperature (°C) | Volume (L) | Power (W) | Weight (kg) | Compressor | Refrigerant | Size (mm) | Source mould |
|---|---|---|---|---|---|---|---|---|---|
| CFD-40D2F-K | 2-door freezing | -23 to -18 | 900 | 740 | 150 | DONPER / WANBAO | R290 | 1210 × 805 × 1950 | Mold for Upright → |
| CFD-60D3F-K | 3-door freezing | -23 to -18 | 1395 | 1033 | 200 | DONPER / WANBAO | R290 | 1820 × 805 × 1950 | Mold for Upright → |
| CFR-40D4F (HB) | Air-cooled refrigeration · Engineering Version | -2 to 10 | 925 | 330 | 115 | DONPER / WANBAO | R290 | 1210 × 805 × 1950 | Mold for Upright → |
| CFR-60D6F (HB) | Air-cooled refrigeration · Engineering Version | -2 to 10 | 1430 | 500 | 155 | DONPER / WANBAO | R290 | 1820 × 805 × 1950 | Mold for Upright → |
| CFS-40N4HF (HB) | Dual-temp air-cooled · Engineering | 0–10 | ≤-21 | 782 | 586 | 116 | DONPER / WANBAO | R290 | 1210 × 805 × 1950 | Mold for Upright → |
| CFS-60N6HF (HB) | Dual-temp air-cooled · Engineering | 0–10 | ≤-21 | 1215 | 1015 | 156 | DONPER / WANBAO | R290 | 1820 × 805 × 1950 | Mold for Upright → |
| BC/BD-268 | — | 0–10 or ≤-18 | 268 | 110 | 59 | DONPER / WANBAO | R600a | 955 × 635 × 845 | Mold for Horizontal → |
| BC/BD-358 | — | 0–10 or ≤-18 | 358 | 118 | 65 | DONPER / WANBAO | R600a | 1110 × 635 × 845 | Mold for Horizontal → |
Source: UREXCEED catalog §07 OEM/ODM cabinet series, cross-referenced to the mould that produces each SKU. Custom cabinet sizes outside this range supported — send us your cabinet drawing for a 7-day quote.
From your first inquiry to the first commercial refrigerator rolling off your line. ~12 months total for a standard line producing 2,000 finished refrigerators/day.
You share target capacity, cabinet size mix, target export markets, factory location. We send a 1-page proposal with line layout and price range. Optional remote site survey (video + drone footage) or in-person visit (USD 1.5K survey fee, refundable against order).
Our engineering team designs the foaming line layout for your factory, picks mould models from our 200+ template library, sizes the PU machine, drafts the BOM. Final quote with 20-line breakdown delivered in 14 days. 2–3 quote revisions typical.
Contract signed with 30% down payment. Cabinet CAD review — you send your final cabinet drawings (DWG/STEP), our engineers convert to mould design, you approve the mould CAD before machining starts.
Moulds: 45–80 days CNC + heat treatment + polishing. PU machine: 45–60 days in parallel. Line conveyor + fixtures: 60–90 days. Each item tested in our QC lab before shipping. You get monthly progress reports + video walkthroughs.
6–8 × 40' containers ship from Shanghai/Ningbo. Customs clearance handled by you. On-site installation by our 5–8-person engineer team, 3–4 weeks (foundation, electrical, water/steam, line assembly).
First 100 trial cabinets foamed together with your operators. Foam parameter card hand-over. 5-day operator training. Acceptance signed when 50 consecutive cabinets pass k-factor + dimensional spec. 60% payment due here, remaining 10% after 3-month performance verification.
Refrigerator platform engineering
Every refrigerator line we ship is customized on 4 axes. The line stays modular — change one axis without re-tooling the others.
120 L – 800 L: top-mount, bottom-mount, French-door, side-by-side, built-in. Mould design adapts within our 200+ template library.
110V / 220V / 380V × 50/60Hz combinations. Siemens / Mitsubishi / Delta PLC choices. Pre-wired for your target market.
Cabinet RAL color, door handle / hinge brands (Sugatsune / Hettich), Osram LED interior, your brand decals factory-fitted.
500 finished refrigerators/day pilot → 10,000 finished refrigerators/day full-scale on the same modular backbone. ABB / KUKA robot integration optional.
Shared engineering reference
Closed-cell ratio, density uniformity and thermal testing are documented once in our quality center.
ROI · Cost Analysis
Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.
Configuration note: Model payback from capacity utilization, annual working days, contribution margin per finished refrigerator, and whether land and the factory building are included. We do not publish a fixed payback period without those four project inputs.
Service & Support
Intervenção presencial disponível em todas as regiões onde já entregamos projetos.
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.
Cross-Sell · One-Partner Synergy
The product groups our refrigerator-factory customers buy alongside this line — for full-line synergy and one-partner accountability.
Cyclopentane / 2-component / 3-component models. Cyclopentane is the refrigerator industry standard.
Learn more
Vacuum-forming moulds for inner liners + foaming moulds for cabinet/door. 30-year mould-cluster network.
Learn more
BASF / Covestro / Wanhua MDI + Polyol — calibrated to your climate, foam density, and cycle time.
Learn more
Horizontal cabinet-body foaming lines for chest freezers — wave-type PE / EPP tooling, single-station trial through multi-station volume output.
Learn moreDados para dimensionar a linha
Uma proposta útil começa pela capacidade real, pelas peças do gabinete e pelo plano de dispositivos. Desenhos preliminares bastam para a primeira análise; nossos engenheiros apontam as cotas faltantes antes da cotação.
Define takt time e automação
Define envelope do molde e receita
Define WIP de cura e troca de modelo
Aceitamos PDF, STEP, DXF, DWG, fotos cotadas ou ficha do produto atual. Sem desenhos? Envie primeiro C × L × A e espessura da parede.
Enviar os 3 dados pelo WhatsAppDuas formas de nos contatar — envie o formulário de 5 campos abaixo ou fale diretamente com um engenheiro de projeto pelo WhatsApp.
Precisa de orçamento ou resposta rápida?
Respondemos no seu fuso horário — 24h máximo
Resposta em 30 min · 9–18h GMT+8
info@urexceed.com · Resposta em 24h
Consulta Detalhada
Formulário completo · 5 min
