Решения для
Линии вспенивания панелей корпусов AHU для производителей вентиляционного и климатического оборудования
Корпуса приточно-вытяжных установок (AHU) требуют сэндвич-панелей с ПУ-заливкой для тепловой изоляции и звукопоглощения. Мы поставляем линию вспенивания ПУ, пресс-формы для вспенивания и систему изоляционных материалов для производства панелей корпусов AHU — толщина панели 30 – 150 мм, от 50 до 500 комплектов корпусов в сутки.
In one line
Реализовано 2 OEM-проекта по корпусам для HVAC-оборудования — фокус исключительно на этапе производства панелей изолированного корпуса: именно здесь экспертиза в области вспенивания ПУ даёт наибольшую ценность.
Scope: we supply only the PU foaming line and moulds for HVAC air-handler (AHU) cabinet production. We do NOT supply compressors, condensing units, refrigerant systems, or full HVAC plant turnkey solutions — contact a dedicated HVAC OEM integrator for those.
Real Pains We Hear from Buyers — and What We Ship to Solve Each One
Four pains every HVAC AHU cabinet factory founder brings us. Our line clears each — staying inside scope (cabinet only, not the full AHU plant).
AHU cabinet panel thermal bridge — building HVAC engineer rejects spec on heat loss calculation
Thermal bridges form at panel-to-frame joints when PU foam doesn't reach edges evenly. Our cabinet mould design fills the full perimeter to ±0.3 mm thickness uniformity. Foam k-factor 0.022–0.024 W/m·K verified shot-by-shot. Joint thermal break gasket integrated into mould geometry. Field-measured U-value: 0.5–0.7 W/m²·K (well below 1.0 W/m²·K threshold).
AHU acoustic spec (LEED healthcare hospital projects) — STC 40 minimum, my current panels only hit STC 32
STC is foam density + panel thickness + panel-to-panel joint design. We tune PU formulation to density 45–50 kg/m³ (vs standard 38–42), panel thickness 50–80 mm, and ship the acoustic test chamber (USD 65K–140K) for ISO 717-1 STC measurement on every cabinet variant before shipping to LEED/healthcare buyers. Field STC: 42–48.
Project-based orders with different sizes per building — modular tooling not flexible enough
Our foaming moulds are reconfigurable ±20% from base mould dimensions (e.g., 1.2×2.4 m base mould covers 0.96×1.92 m to 1.44×2.88 m). Truly custom sizes outside ±20% range need new mould inserts (USD 60K–140K). Most AHU factories carry 3–5 base moulds covering 80% of project orders, plus inserts for major repeat sizes.
Cabinet supply scope vs full AHU plant — buyer keeps asking for fans, coils, motors which I don't supply
AHU plant = cabinet + coil + fan + filter + motor + controls. We supply ONLY the cabinet (foaming line). To keep buyer expectations clean: we ship a scope-boundary letter with every quote stating what's in scope (cabinet panels + foam + finish) and what's out (mechanical components). Most AHU brand customers source coils from Bohn/Bitzer, fans from Ziehl-Abegg/EBM-Papst, motors from ABB/WEG independently.
Что вам нужно
Фурнитура и комплектующие
Петли, уплотнения, ручки, LED освещение, испарители и конденсаторы
Подробнее
Пенообразующая машина высокого давления
100–1500 г/с, 2–4 компонента, Siemens PLC
Подробнее
Сырьё ПУ система
Полиол + изоцианат + порообразователь, k-фактор до 0,018
ПодробнееFrom inquiry to first commercial unit — the 6-step delivery flow
From inquiry to first AHU cabinet rolling off your line. ~7 months for a 200 units/day AHU cabinet line — faster than refrigerator lines because cabinet structure is simpler.
- 1
Inquiry & Scope Boundary Confirmation
Week 1–2Share target capacity, AHU segment (commercial / healthcare / data center / LEED), cabinet size range, target acoustic + thermal spec. We send 1-page proposal + scope boundary letter (cabinet only, mechanical components sourced by you) in 5 days.
- 2
Detailed Proposal & Acoustic / Thermal Spec
Week 2–3Engineering picks base mould platform sized for 80% of your project order range, PU formulation per acoustic + thermal target, acoustic test chamber if LEED/healthcare positioning. Quote with 16-line BOM in 10 days.
- 3
Contract & Panel Design Freeze
Week 3–530% down. Panel CAD + joint geometry + foam density target frozen. Acoustic / thermal targets signed off.
- 4
Mould + Acoustic Chamber Build
Month 2–4Cabinet moulds: 45–60 days. PU machine: 45 days. Acoustic test chamber (if optioned): 60 days. Pre-shipment FAT — we run trial cabinets and ship the acoustic + thermal validation report.
- 5
Sea Freight & On-Site Installation
Month 4–63–4 × 40' containers from Shanghai/Ningbo. On-site installation 2–3 weeks. Standard concrete floor, normal ceiling height — minimal building modifications.
- 6
Commissioning, Acoustic / Thermal Testing & Acceptance
Month 6–7First 30 trial AHU cabinets produced + tested through thermal U-value + STC acoustic protocols. Operator training. Acceptance signed when 20 consecutive cabinets pass thermal + acoustic spec. 60% payment due here.
HVAC panel engineering
Thermal-Bridge & Acoustic Panel Engineering
Project-based AHU buyers need flexibility within ±20% of base mould. 4 axes per tender.
Panel size
Base mould 1.2 × 2.4 m covers ±20% (0.96–1.44 m × 1.92–2.88 m). Outside range: insert moulds (+USD 60K–140K per new size).
Insulation spec
PU foam 30 / 50 / 80 / 100 / 120 / 150 mm. Foam density 38–50 kg/m³ tuned for acoustic + thermal target.
Acoustic target
Standard (no chamber) / LEED healthcare STC 40+ / data-center STC 50+. ISO 717-1 test chamber optional (+USD 65K–140K).
Steel & finish
PPGI / PPGL / stainless skin. 0.5 / 0.6 / 0.8 mm gauge. Brand decal placement, RAL color match for project tenders.
Shared engineering reference
PU foam quality, testing and acceptance
Closed-cell ratio, density uniformity and thermal testing are documented once in our quality center.
Application Scenarios
AHU cabinets land in commercial, healthcare, and project tender markets.
- Commercial building HVAC AHU cabinet (office / retail)
- Healthcare AHU (hospital / clinic, LEED-compliant STC 40+)
- Data center AHU cabinet (acoustic STC 50+, high-load tropical)
- Industrial AHU (manufacturing plant air handling)
- Cleanroom AHU cabinet (pharmaceutical / electronics)
- Project-tender AHU (school / government building HVAC contract)
Вопросы, которые задают владельцы заводов
Каков типичный объём инвестиций в линию вспенивания панелей AHU?
Можете ли вы поставить полный HVAC-завод (компрессоры, конденсирующие блоки)?
Поддерживаете ли вы нестандартные размеры AHU для проектных заказов?
Каков срок поставки линии вспенивания для AHU?
Можете ли вы поставить акустическое испытательное оборудование для шкафов AHU?
ROI · Cost Analysis
Investment Range & Payback
Indicative range based on 1,800+ delivered lines. Final pricing depends on automation level + add-ons + local labor cost. Request a quote for your spec.
Configuration note: Scope = cabinet panels only (we do NOT supply coils / fans / motors). Standard config USD 600K–1.2M. Add LEED/healthcare acoustic test chamber (STC 40+): +USD 65K–140K.
Service & Support
Гарантия и сервис
Выезд на объект возможен во всех регионах, куда мы поставляли проекты.
On-Site Installation
Our engineers fly to your factory to supervise installation, layout verification, and first-run production.
Commissioning + Tuning
Trial run + parameter tuning to your local raw material, climate, and target product spec — until throughput meets contract.
Operator Training
5-10 day on-site training for production team, QC, and maintenance — bilingual manuals + video tutorials provided.
3-Year Warranty + Spares
Core equipment 3-year warranty, electrical 2-year. Spare parts in stock with global express shipment 24h dispatch.